-
How Multi-wire saw machines Help Stone Processing factory Improve Slab Production Efficiency
In the stone processing industry, improving production efficiency has always been the core objective pursued by enterprises. The advent of multi-wire saw machines has brought about an efficiency revolution in the production of large stone slabs, fundamentally transforming the traditional landscape of stone processing.Traditional monolithic wire saws can only complete the cutting of one slab at a time when processing large slabs, resulting in low production efficiency. In contrast, multi-wire saws achieve parallel operation of multiple diamond string saw ropes through innovative structural design. This breakthrough in design concept enables the simultaneous production of multiple standard-thickness slabs in a single cut, leading to exponential improvements in production efficiency.In actual production, the advantages of multi-group rope saw machines are more pronounced. When cutting blocks of the same volume, the working efficiency of multi-group rope saw machines is 400% higher than that of traditional equipment, delivering significant economic benefits to enterprises. Additionally, multi-group rope saw machines employ advanced CNC systems, achieving a cutting precision of ±0.5mm, which greatly reduces material loss in subsequent grinding and polishing processes.In addition to direct efficiency improvements, the multi-wire saw machine also optimizes the entire production process. With high automation, it minimizes manual intervention, allowing one operator to manage multiple devices simultaneously. The intelligent control system automatically adjusts cutting parameters to ensure stable cutting quality for stones of varying hardness. These features enable stone processing plants to achieve 24-hour continuous production, maximizing equipment efficiency.With the continuous improvement of production efficiency and product quality requirements in the stone industry, multi-group diamond wire saws are becoming a standard configuration for modern stone processing plants. Not only do they address the inefficiencies of traditional processing methods, but they also drive the entire industry toward intelligent and high-efficiency development through technological innovation. In the future, as technology continues to advance, multi-group diamond wire saws will undoubtedly bring more possibilities to the stone processing industry.
-
Which stone can be progessing by stonewin multi wire saw machine
The Stonewin multi-wire saw machine represents advanced cutting technology in the stone slabs processing, capable of handling various natural and engineered stone materials with precision and efficiency. Understanding which stone types are compatible with this equipment is essential for optimizing production outcomes and maintaining machine performance. Compatible Stone Types 1. Granite As one of the hardest natural stones, granite is perfectly suited for processing with Stonewin multi-wire saws. The machine’s diamond-impregnated wires and robust tensioning system can effectively cut through even the most dense granite varieties. 2. Marble The Stonewin machine demonstrates excellent performance with both soft and hard marble varieties. Its adjustable cutting parameters allow for clean cuts in delicate marbles without compromising production speed. 3. Quartzite With its crystalline structure, quartzite presents cutting challenges that the Stonewin multi-wire saw is engineered to overcome. The machine maintains stable cutting performance even with high-quartz-content materials.
-
How does the stonewin multi-wire cutting machine process marble slabs?
The core process and technical points of Stonewin multi-wire cutting machine for processing marble slabs are as follows: I. Equipment structure and working principle 1.Multi-wire cutting system - Diamond wire saw (diameter 6.3-7.3mm) is used to achieve high-precision cutting, and 57-85 plates can be cut at a single time (depending on the model) - The main motor power is 180-250kW, the line speed is 0-35m/s adjustable, and the cutting path can be controlled by the PLC system. 2.Automated control Equipped with a laser tracker to monitor the shape of rough materials in real time and automatically optimize the cutting scheme to reduce waste. Support three-dimensional three-dimensional cutting, and control the saw blade to walk independently at different heights through the program. II. Processing process 1.Rough material pretreatment - Check the size of the rough material (maximum 3300×3500×2000mm), and the bottom surface needs to be repaired first. - Identify defects such as color spots and dark cracks, and process them in segments as needed (for example, when the color line width is ≥200mm) 2.Cutting stage -After the rough material is fixed, the thickness tolerance (20mm±5mm) should be checked immediately after the first three pieces are cut. -The cooling water flow rate is 1800L/min to prevent the diamond rope from overheating. 3.Post-processing - After cutting, the plate is trimmed by a horizontal cutting machine, and the leveling machine uses 4 sets of diamond grinding wheels (particle size 46-1000 mesh) to level. - The polishing line adopts 14 grinding heads (the first 10 grinding + the last 4 polishing), and finally grinding the edge chamfer. III. Technical advantages - Efficiency improvement: Compared with traditional sand saws, the yield rate is increased by 10%-25%, and the daily production capacity can reach 2500m2. - Environmental protection: reduce wastewater and waste by 80% and reduce noise by 50% - Ultra-thin processing: directly cut 3mm thin plate without secondary processing
-
How can process granite into large slabs efficiently?
The Stonewin series multi-wire saw machine is mainly used for the cutting and processing of stone materials such as granite, marble, and luxury stones.Stonewin multi-wire saw machine has core advantages over traditional large-plate processing equipment for cutting large slabs, which can help you achieve higher quality and quantity of large sheets in a shorter time.Higher output numbers: Compared to traditional saws, the stonewin multi-line cutting machine increases output numbers by 10% to 25%, resulting in an increase of 8 square meters of plate material per cubic meter of raw material.Ultra-thin processing: It directly cuts ultra-thin plates, without requiring secondary processing.Environmental protection and energy conservation: The cooling water is recyclable, reducing the waste water and mud rate by 80%, and noise by 50%.Automatic control: It uses a PLC system and supports adjustment of line speed from 0 to 35 m/s.