How does the stonewin multi-wire cutting machine process marble slabs?
The core process and technical points of Stonewin multi-wire cutting machine for processing marble slabs are as follows: I. Equipment structure and working principle 1.Multi-wire cutting system - Diamond rope saw (diameter 6.3-7.3mm) is used to achieve high-precision cutting, and 57-85 plates can be cut at a single time (depending on the model) - The main motor power is 180-250kW, the line speed is 0-35m/s adjustable, and the cutting path can be controlled by the PLC system. 2.Automated control Equipped with a laser tracker to monitor the shape of rough materials in real time and automatically optimize the cutting scheme to reduce waste. Support three-dimensional three-dimensional cutting, and control the saw blade to walk independently at different heights through the program. II. Processing process 1.Rough material pretreatment - Check the size of the rough material (maximum 3300×3500×2000mm), and the bottom surface needs to be repaired first. - Identify defects such as color spots and dark cracks, and process them in segments as needed (for example, when the color line width is ≥200mm) 2.Cutting stage -After the rough material is fixed, the thickness tolerance (20mm±5mm) should be checked immediately after the first three pieces are cut. -The cooling water flow rate is 1800L/min to prevent the diamond rope from overheating. 3.Post-processing - After cutting, the plate is trimmed by a horizontal cutting machine, and the leveling machine uses 4 sets of diamond grinding wheels (particle size 46-1000 mesh) to level. - The polishing line adopts 14 grinding heads (the first 10 grinding + the last 4 polishing), and finally grinding the edge chamfer. III. Technical advantages - Efficiency improvement: Compared with traditional sand saws, the yield rate is increased by 10%-25%, and the daily production capacity can reach 2500m2. - Environmental protection: reduce wastewater and waste by 80% and reduce noise by 50% - Ultra-thin processing: directly cut 3mm thin plate without secondary processing
How can process granite into large slabs efficiently?
The Stonewin series multi-wire sawing machine is mainly used for the cutting and processing of stone materials such as granite, marble, and luxury stones.Stonewin multi-line cutting machine has core advantages over traditional large-plate processing equipment for cutting large sheets, which can help you achieve higher quality and quantity of large sheets in a shorter time.Higher output numbers: Compared to traditional saws, the stonewin multi-line cutting machine increases output numbers by 10% to 25%, resulting in an increase of 8 square meters of plate material per cubic meter of raw material.Ultra-thin processing: It directly cuts ultra-thin plates, without requiring secondary processing.Environmental protection and energy conservation: The冷却水 is recyclable, reducing the waste water and mud rate by 80%, and noise by 50%.Automatic control: It uses a PLC system and supports adjustment of line speed from 0 to 35 m/s.
