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How does the stonewin multi-wire cutting machine process marble slabs?

Sep25,30
by:STONEWIN STONE MACHINERY

The core process and technical points of Stonewin multi-wire cutting machine for processing marble slabs are as follows: 

  

 I. Equipment structure and working principle 


1.Multi-wire cutting system 

  

- Diamond rope saw (diameter 6.3-7.3mm) is used to achieve high-precision cutting, and 57-85 plates can be cut at a single time (depending on the model) 

- The main motor power is 180-250kW, the line speed is 0-35m/s adjustable, and the cutting path can be controlled by the PLC system. 

2.Automated control 

  

 Equipped with a laser tracker to monitor the shape of rough materials in real time and automatically optimize the cutting scheme to reduce waste. 

 Support three-dimensional three-dimensional cutting, and control the saw blade to walk independently at different heights through the program. 


 II. Processing process 


1.Rough material pretreatment 

  

- Check the size of the rough material (maximum 3300×3500×2000mm), and the bottom surface needs to be repaired first. 

- Identify defects such as color spots and dark cracks, and process them in segments as needed (for example, when the color line width is ≥200mm) 

2.Cutting stage 

  

 -After the rough material is fixed, the thickness tolerance (20mm±5mm) should be checked immediately after the first three pieces are cut. 

 -The cooling water flow rate is 1800L/min to prevent the diamond rope from overheating. 


 3.Post-processing 

  

- After cutting, the plate is trimmed by a horizontal cutting machine, and the leveling machine uses 4 sets of diamond grinding wheels (particle size 46-1000 mesh) to level. 

- The polishing line adopts 14 grinding heads (the first 10 grinding + the last 4 polishing), and finally grinding the edge chamfer. 

 III. Technical advantages 


- Efficiency improvement: Compared with traditional sand saws, the yield rate is increased by 10%-25%, and the daily production capacity can reach 2500m2. 

- Environmental protection: reduce wastewater and waste by 80% and reduce noise by 50% 

- Ultra-thin processing: directly cut 3mm thin plate without secondary processing

stonewin mutli wire machine for mable slabs processing

stonewin mutli wire machine for mable slabs processing


Fujian Xiapu Zhongyuan Machinery Co., Ltd. (STONEWIN) is specialized in researching, developing, manufacturing, selling stone cutting machine. The key products are: multi wire saw machine, multi wire saw, wire saw machine, diamond wire saw for quarrying, DTH drilling machine, and so on.

Contact

+86 18350356669

sales@zy8866.com

No.3, Houyang, Xiapu County, Ningde City, Fujian China

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