The core process and technical points of Stonewin multi-wire cutting machine for processing marble slabs are as follows:
I. Equipment structure and working principle
1.Multi-wire cutting system
- Diamond rope saw (diameter 6.3-7.3mm) is used to achieve high-precision cutting, and 57-85 plates can be cut at a single time (depending on the model)
- The main motor power is 180-250kW, the line speed is 0-35m/s adjustable, and the cutting path can be controlled by the PLC system.
2.Automated control
Equipped with a laser tracker to monitor the shape of rough materials in real time and automatically optimize the cutting scheme to reduce waste.
Support three-dimensional three-dimensional cutting, and control the saw blade to walk independently at different heights through the program.
II. Processing process
1.Rough material pretreatment
- Check the size of the rough material (maximum 3300×3500×2000mm), and the bottom surface needs to be repaired first.
- Identify defects such as color spots and dark cracks, and process them in segments as needed (for example, when the color line width is ≥200mm)
2.Cutting stage
-After the rough material is fixed, the thickness tolerance (20mm±5mm) should be checked immediately after the first three pieces are cut.
-The cooling water flow rate is 1800L/min to prevent the diamond rope from overheating.
3.Post-processing
- After cutting, the plate is trimmed by a horizontal cutting machine, and the leveling machine uses 4 sets of diamond grinding wheels (particle size 46-1000 mesh) to level.
- The polishing line adopts 14 grinding heads (the first 10 grinding + the last 4 polishing), and finally grinding the edge chamfer.
III. Technical advantages
- Efficiency improvement: Compared with traditional sand saws, the yield rate is increased by 10%-25%, and the daily production capacity can reach 2500m2.
- Environmental protection: reduce wastewater and waste by 80% and reduce noise by 50%
- Ultra-thin processing: directly cut 3mm thin plate without secondary processing
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Fujian Xiapu Zhongyuan Machinery Co., Ltd. (STONEWIN) is specialized in researching, developing, manufacturing, selling stone cutting machine. The key products are: multi wire saw machine, multi wire saw, wire saw machine, diamond wire saw for quarrying, DTH drilling machine, and so on.